| FactoryPro
Ignition Advance Rotor Install
Contributed by Jarel Jensen
This is a very easy install, and only requires
the following general hand tools:
* 8mm socket
* 17mm socket
* Screwdriver or small pry bar
* ft-lb Torque Wrench
* in-lb Torque Wrench (recommended)
First step is to remove the right-side ignition
rotor cover. There are two 8mm bolts holding the cover on.
There is a gasket between the cover and the crankcase, so the cover
will probably be stuck on even after the bolts are removed. Just
give it a bump with the palm of your hand or a rubber mallet and it
should pop off. Inspect the gasket and make sure it's not
trashed.

With the cover off, you can see the stock
advance rotor. It is held on by a single bolt in the center.

The bolt holding the cover on is a 17mm bolt,
and it is on fairly tight. Turning the bolt turns the
crankshaft, so it's pretty much impossible to keep the rotor from
turning while you remove the bolt with a single wrench (unless you
have an air impact wrench). I used the tried and true "jam
a screwdriver into it" method to hold the rotor in place while I
removed the bolt. I'm sure there are better ways to keep the
rotor from turning, so use your own judgement here. **
Someone has already reported breaking part of the rotor using this
method, so please try something else. One person suggested
leaving the bike in gear and engaging the rear brake to keep the crank
from turning, so you might try that.

With the bolt removed, the rotor will just
slide right off of the spindle. Note that there is a single spot
on the spindle where there is one wide tooth. This is the
alignment notch to make sure you've installed the rotor in the correct
spot.

Slide the FactoryPro rotor onto the spindle,
aligning the tooth-less spot inside the rotor with the wide tooth on
the spindle. It will only go on this one way, so it's impossible
to screw it up.

Next, reinstall the 17mm bolt and torque it to
29 ft-lbs. Again, the rotor will turn as you turn the bolt, so
it's necessary to secure the rotor from turning while you tighten
it. Yea...... I used the screwdriver jam again.... Please
try something else...

With the bolt torqued properly, you're ready to
reinstall the cover. The cover only goes on one direction,
you'll notice it's not round but rather has a small obtrusion at the
bottom that must line up with the crankcase. Install the two 8mm
bolts and torque to 104 in-lbs. (if you have an in-lb. torque
wrench). If not, use your best judgement, but keep in mind that
104 in-lbs. is not "as tight as you can get it" but rather
just a "slightly snug" level of torque. You don't want
to overtighten and strip the bolt and/or pinch the gasket.
FactorPro claims "snappier part-throttle
response" from the rotor, and after a test ride, I would agree
that the throttle response is noticeably better. Don't expect
a dramatic difference, but I noticed a difference in the before and
after rides. It seems to snap the power on quicker and pull a
little harder in the low-mid revs.
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